3D Metal Printing / Additive Manufacturing

3D FusionBulk-to-Shape 3D Applications | 3D Equipment Software | FAQ

3D Metal Printing Systems:  Fastest Path To MRL10

Bulk-To-Shape Transformational Technology (BTS) represents the company’s continuously growing umbrella of building-block technologies supported by patents, licenses, next-generation hardware and proprietary metal processing IP dedicated to designing specialized 3D metal printing systems for manufacturing purposes representing the fastest path to MRL10 production readiness.

  • BTS Technology Advantages
  • System Capabilities & Benefits
  • Applications & Materials
  • Downloads

  • Automated build-plate technology extends metal printed parts out to 1.5m x 3m
  • Proprietary multi-kilowatt laser designed for 3D metal additive manufacturing
  • LaserComb technology reduces manufacturing times and unit-to-unit variations
  • Beam spot remains circular and constant in size & peak intensity across build-plate
  • Laser illumination across powder bed is constant and predictable with no hotspots
  • Specialized 3D metal AM systems based on metal print part specification
  • Powder generator produces uniform powder free of oxide for qualified applications

  • Direct Drive Motion System transports laser orthogonal across the powder bed
  • Sealed digital encoder 100% maintenance-free with laser placement accuracy of 5μm
  • Build rate: 5 cm³ – 40 cm³ per hour
  • Printing speed 2000 – 3000 mm/s
  • Positioning speed (max.) 6000-12000 mm/s
  • Layer thickness 20 – 100 µm
  • Min Wall Thickness 150 – 1000 mkm

  • Metallic powders include Aluminum AlSi10Mg, Stainless Steel 316L and 17-4PH, Titanium Ti6Al4V, cobalt-chrome (ASTM75), Inconel 718 and 625.  Fonon’s continuously expanding portfolio of specialized powder materials are certified to work well with  3D BTS metal printing systems.  Metal printing has a wide range of applications in aerospace, automotive, military/defense, space, and medical.  Click here for more information

Aerospace Applications

Aerospace

Medical Applications

Medical

Military Applications

Military

Industrial Applications

Industrial

Automotive Applications

Automotive

Laser-based material processing for the creation of complex 3D metal parts

Fonon’s 3D laser metal printing systems use a layered, digitally-driven additive manufacturing process that directs high-quality, focused laser energy to fuse metal powders into 3D objects. Production-quality parts and metal prototypes at sizes up to 1.5 meters x 3 meters can be built directly from a 3D computer model.

Early adopters of customized 3D printing systems are benefitting in several industries, including aerospace, medical, military industrial, and automotive.

Click here for more information.

Contact Fonon for more details.  For immediate assistance with your project,  call 844.44.LASER.”